MOSFET vs IGBT: Understanding Key Differences and Applications

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This article compares MOSFETs (Metal Oxide Semiconductor Field Effect Transistors) and IGBTs (Insulated Gate Bipolar Transistors), highlighting their differences and providing a table to aid in selecting the appropriate device for a given application.

What is a MOSFET?

MOSFET stands for Metal Oxide Semiconductor Field Effect Transistor. There are two main types of MOSFETs: n-channel and p-channel. They can also be classified as Depletion MOSFETs and Enhancement MOSFETs.

MOSFET structure and symbol

Figure 1: 600 Volt SJ-MOSFET structure and circuit symbol.

What is an IGBT?

IGBT stands for Insulated Gate Bipolar Transistor.

IGBT structure and symbol

Figure 2: 600 Volt G6H Trench IGBT structure and circuit symbol.

While the structures of MOSFETs and IGBTs might appear similar at first glance, a crucial difference lies in the addition of a p-substrate beneath the n-substrate in the IGBT.

There are two primary IGBT structures:

  • NPT-IGBT: Also known as a homogeneous structure.
  • PT-IGBT: Also known as an epitaxial structure. PT-IGBTs exhibit characteristic epitaxial layers with an N+-doped region (buffer layer) and an N—region on a p-doped substrate wafer. NPT-IGBTs utilize a homogeneous N—doped wafer. A specially formed p-layer is created on the backside during wafer processing.

MOSFET vs IGBT: Choosing the Right Device

When deciding between an IGBT and a MOSFET, consider the breakdown voltage requirements. Generally:

  • IGBTs are preferred for breakdown voltages greater than 1000V.
  • MOSFETs are preferred for breakdown voltages less than 250V.

output characteristics MOSFET vs IGBT

Figure 3: Comparison of output characteristics between MOSFET and IGBT.

Tabular Comparison: MOSFET vs IGBT

The following table summarizes the key differences between MOSFETs and IGBTs, aiding in device selection based on application and design needs.

FeatureMOSFETIGBT
Preferred device based on conditions
High Switching Frequency> 100kHz<20kHz
Wide line and load conditionsHigh Power levels (above say 3 kW)
dv/dt on the diode is limitedHigh dv/dt needed to be handled by the diode
High light load efficiency is neededHigh full load Efficiency is needed
Preferred device based on applications
Motor Drives<250W> 250W
Power SuppliesUniversal input AC-DC flyback and forward converter power suppliesUPS and Welding H Bridge inverters
PFCsLow to Mid power (75W to 3 kW)High power (> 3kW)
Solar InvertersSolar Micro InvertersHigh Power Solar/Wind Inverters (> 5kW)
Applications• SMPS (Hard switching greater than 200 KHz), • SMPS (ZVS less than 1000 watts), • Battery charging• UPS(constant load, typically at low frequency), • Welding(high average current, low frequency <50KHz, ZVS circuitry), • Motor control(frequency <20KHz, short circuit/in-rush limit protection ) • Low power lighting(low frequency < 100 KHz)

This comparison should provide a clear understanding of the differences between MOSFETs and IGBTs, facilitating informed decision-making for your specific application.

IRF540 MOSFET: Pinout, Applications, and Circuits

IRF540 MOSFET: Pinout, Applications, and Circuits

Explore the IRF540 MOSFET's features, pinout, and applications in motor control, LED dimming, and power supplies. Learn how its high current capacity and fast switching benefit power electronics.

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